TRAXCO is an official
Deemex®
Dealer.
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Introduction
ELKAT SA has strived to improve existing
technologies and develop new products against
abrasion. DEEMEX Plates is a range of products
that meets the requirements of total wear
solutions, based in the creation of high density
Chromium Carbide Matrix.
It is worldwide known that Chromium Carbides in
the matrix are responsible for wear resistance
and hardness in the other side has a minimal
effect on reducing abrasion loss.
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Advantages
In industry there is always a combination of
wear mechanisms that makes all kind of equipment
to fail. Have you ever consider the real damage
in single mechanism proportions?
DEEMEX products
guaranties high profitability in ore mines,
power plants, refineries, cement industries and
similar industrial applications, because are:
·
Most cost effective way to
combat abrasive wear, due to uniform deposition
of Carbide Matrix in all hard facing thickness.
·
Easy applicable to large scale
projects.
·
Minimizing maintenance and
repairs.
·
Adjust shorter maintenance times
(repair kits).
·
Profiling to any size and shape
(special applications).
·
Wide range of custom overlays.
·
Engineering support through
process and maintenance.
·
Installation of new or semi
finished parts by specialized stuff.
The use of Hard
Facing Technology is worldwide known, especially
in USA and Western European Countries.
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Products
Our engineers have 40
years of experience in construction, so they developed
the best solution in wear problems. DEEMEX Plates are
reducing maintenance and operating cost providing longer
service life. The production line is suited in Greece
(EU), we assure quality by analyzing the microstructure
and chemical composition in every batch. All the
production is fully automated and all raw materials are
checked for purity and test certificates. The finished
product is checked for composition, carbide content,
tolerances, crack dimension and straightness from fully
equipped testing lab.
We deliver DEEMEX Plates
with all certificates DIN 50049-2.2 for coating and EN
10204:2004-3.1 for base plates, according to EN ISO
9001:2008.
The newest production line
of DEEMEX Plates employs PLC controlled systems ensuring
uniform coating bead width and various welding shape
imprints.
DEEMEX Plates outlast
in high abrasion applications quench and tempered steels
by up to 9 times and up to 42 times mild steel according
to ASTM G65 -00 standard testing.
DEEMEX SERIES |
WEAR
PLATES |
C.
(%) |
Cr.
(%) |
OTHER
ELEMENTS |
HARDNESS
ROCKWELL |
PLATE
THICKNESS |
PLATE |
COATING |
|
DMX 100 |
2.7-4.3 |
17-29 |
Mn, B,
Mo, Fe |
50-56 |
≥
4mm |
≥
3mm
≤
10mm |
DMX 105 |
4.1-5.1 |
30-32 |
Mn, B,
Mo, Fe |
56-60 |
≥
4mm |
≥
3mm
≤
10mm |
DMX 110 |
4.9-5.5 |
32-35 |
Mn, B,
Mo, Fe |
60-64 |
≥
4mm |
≥
3mm
≤
10mm |
The Wear Plate
Series (DMX100, 105, 110) come with Standard
Base Material. |
STANDARD DEEMEX PLATES |
STANDARD BASE
SHEET DIMENSIONS |
STANDARD BASE
MATERIAL |
OPTIONAL BASE
MATERIALS |
900 X 900mm
1150 X 2400mm
1400 X 2900mm |
S 265JR |
Wear Resistant
Steels
Stainless Steels
P 265 GH
З 275 ПР |
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Customers
After many years of economic losses due
to abrasion, highly industrialized countries
embrace Hard Facing Technology. This is because
hard facing technology reduces maintenance
costs, minimizes the number of repairs, reduces
downtime and generally makes the life of
engineers easier.
DEEMEX technology reduces also investment costs
because carbon steel (S235JR) is used as base
material even under high abrasive conditions.
The industries that mainly effected from this
technological achievement are:
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Typical
Applications
DEEMEX SERIES |
WEAR PLATES |
HARDNESS ROCKWELL |
APPLICATIONS |
DMX 100 |
50-54 |
Crusher parts, bucket lips, conveyor
screws |
DMX 105 |
56-60 |
Chutes, Feeders and Scrolls,
Mixer
blades and components, Rotor blades for
fans in cement industries, wearing parts
for Dedusting systems, Pipes, Scrapers,
Mills |
DMX 110 |
60-64 |
Dredge Pump parts, Hoppers, Crusher
Rolls, Screw Conveyors, Blast furnace,
Sinter plant, Cement kilns, Exhaust fan
blades, Pearlite crushers, Mixing tools,
Bunker cladding, Excavator shovels,
Shovel bucket teeth |
The Wear Plates (DMX100, 105,
110) come with Standard Base Material. |
DEEMEX
Plates can be (cold, hot) formed at customer
will. |
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