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TRAXCO is an official Deemex® Dealer.
Introduction

ELKAT SA has strived to improve existing technologies and develop new products against abrasion. DEEMEX Plates is a range of products that meets the requirements of total wear solutions, based in the creation of high density Chromium Carbide Matrix.
It is worldwide known that Chromium Carbides in the matrix are responsible for wear resistance and hardness in the other side has a minimal effect on reducing abrasion loss.

Advantages

In industry there is always a combination of wear mechanisms that makes all kind of equipment to fail. Have you ever consider the real damage in single mechanism proportions?

 

DEEMEX products guaranties high profitability in ore mines, power plants, refineries, cement industries and similar industrial applications, because are:

·       Most cost effective way to combat abrasive wear, due to uniform deposition of Carbide Matrix in all hard facing thickness.

·       Easy applicable to large scale projects.

·       Minimizing maintenance and repairs.

·       Adjust shorter maintenance times (repair kits).

·       Profiling to any size and shape (special applications).

·       Wide range of custom overlays.

·       Engineering support through process and maintenance.

·       Installation of new or semi finished parts by specialized stuff.

The use of Hard Facing Technology is worldwide known, especially in USA and Western European Countries.

 

 

Products

Our engineers have 40 years of experience in construction, so they developed the best solution in wear problems.  DEEMEX Plates are reducing maintenance and operating cost providing longer service life. The production line is suited in Greece (EU), we assure quality by analyzing the microstructure and chemical composition in every batch. All the production is fully automated and all raw materials are checked for purity and test certificates. The finished product is checked for composition, carbide content, tolerances, crack dimension and straightness from fully equipped testing lab.

We deliver DEEMEX Plates with all certificates DIN 50049-2.2 for coating and EN 10204:2004-3.1 for base plates, according to EN ISO 9001:2008.

The newest production line of DEEMEX Plates employs PLC controlled systems ensuring uniform coating bead width and various welding shape imprints.

DEEMEX Plates outlast in high abrasion applications quench and tempered steels by up to 9 times and up to 42 times mild steel according to ASTM G65 -00 standard testing.

DEEMEX SERIES
WEAR
PLATES		 C.
(%)		 Cr.
(%)		 OTHER
ELEMENTS		 HARDNESS
ROCKWELL
PLATE THICKNESS
PLATE COATING
DMX 100 2.7-4.3 17-29 Mn, B,
Mo, Fe		 50-56 ≥ 4mm ≥ 3mm
≤ 10mm
DMX 105 4.1-5.1 30-32 Mn, B,
Mo, Fe		 56-60 ≥ 4mm ≥ 3mm
≤ 10mm
DMX 110 4.9-5.5 32-35 Mn, B,
Mo, Fe		 60-64 ≥ 4mm ≥ 3mm
≤ 10mm
The Wear Plate Series (DMX100, 105, 110) come with Standard Base Material.

 

STANDARD DEEMEX PLATES
STANDARD BASE SHEET DIMENSIONS STANDARD BASE MATERIAL OPTIONAL BASE MATERIALS
900 X 900mm
1150 X 2400mm
1400 X 2900mm		 S 265JR Wear Resistant Steels
Stainless Steels
P 265 GH
З 275 ПР

 
Customers

After many years of economic losses due to abrasion, highly industrialized countries embrace Hard Facing Technology. This is because hard facing technology reduces maintenance costs, minimizes the number of repairs, reduces downtime and generally makes the life of engineers easier. 

DEEMEX technology reduces also investment costs because carbon steel (S235JR) is used as base material even under high abrasive conditions. The industries that mainly effected from this technological achievement are:

  • Iron and Steel Industry

  • Cement Industry

  • Power Stations

  • Waste Incineration Units

  • Recycling Plants

  • Sand, Gravel, Shingle Machining Operations.

 

Typical Applications

 
DEEMEX SERIES
WEAR PLATES HARDNESS ROCKWELL APPLICATIONS
DMX 100 50-54 Crusher parts, bucket lips, conveyor screws
DMX 105 56-60

Chutes, Feeders and Scrolls, Mixer blades and components, Rotor blades for fans in cement industries, wearing parts for Dedusting systems, Pipes, Scrapers, Mills
DMX 110 60-64 Dredge Pump parts, Hoppers, Crusher Rolls, Screw Conveyors,  Blast furnace, Sinter plant, Cement kilns,  Exhaust fan blades, Pearlite crushers, Mixing tools, Bunker cladding, Excavator shovels, Shovel bucket teeth
The Wear Plates (DMX100, 105, 110) come with Standard Base Material.

DEEMEX Plates can be (cold, hot) formed at customer will.


 

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